Philip B. Crosby: Quality Without Tears
essence embodied in the Absolutes of QualityManagement and Basic Elements of Improvement
Absolutes:
- -definition of quality is conformance to requirements, not as goodness.Requirements setting is the responsibility of management Everyone mustknow what is expected, not base quality on opinion.
- -the system of causing quality is prevention. Must understand the productionprocess, and can use statistical tools to help us.
- -less reliance on appraisal
- -the performance standard is zero defects. AQL (Acceptable QualityLevel) out the window.
- -the measurement of quality is the price of nonconformance. Need qualitycost data. Why? get management's attention, select opportunities for correctiveaction, and track performance over time. Has not been used as a managementtool and should be.
Basic Elements of Improvement
- -determination: Top management must be serious about quality improvement.
- why fail:
- a-the effort is called a program rather than a process
- b-all effort is aimed at the lower level of the organization
- c-the quality control people are cynical
- d-training material is created by the training function
- e-management is impatient for results -education: Absolutes must beunderstood by everyone.
- -implementation: Every manager must understand the implementation processand be committed to it.
Summarizes with the 6 C's:
- Comprehension-what is necessary
- Commitment-dedication
- Competence-implementation in methodical way
- Communication-complete understanding of all those involved
- Correction-elimination of opportunities for error
- Continuance-continue to try to improve
Relies more heavily on changing corporate culture and attitudes thanDeming and Ishikawa whom rely more heavily on statistical methods.
Characteristics of a troubled organization
- 1. Outgoing product or service contains deviations from agreed-uponrequirements.
- 2. Company has extensive field service network to deal with customerproblems.
- 3. Management does not provide a clear performance standard or definitionof quality, causing workers to develop their own.
- 4. Management does not know the cost of nonconformance.
- 5. Management denies that it is the cause of the problem.
ACRONYM: DIRFT: do it right the first time
14 steps to quality improvement (from Quality is Free)
- 1. management commitment
- 2. quality improvement team. Purpose of team is guide process and helpit along. Leader must have access to top management. Need to change attitudesof management.
- 3. measurement. what to measure and how good is it.
- 4. cost of quality. determine what it is and areas to improve.
- 5. quality awareness. communicate the idea of quality around the organization
- 6. corrective action systems. must show where problems are and howto solve them.
- 7. zero defects planning. continuous improvement.
- 8. employee education. suggests specific course regimen to explainimportant concepts in quality improvement concept. You can buy.
- 9. zero defect day. management makes its commitment in front of everyone.
- 10. goal setting. done right after measurement. 14 steps are run inparallel.
- 11. error cause removal. Have people state their problems in such away so that they can be corrected.
- 12. recognition. proper recognition for performance which they havecontrol over. Must know what good performance is.
- 13. quality councils. have a group where quality professionals canget together and exchange ideas.
- 14. do it all over again. Continue process. Reestablish new qualitycommittee.
Many managers like Crosby's philosophy or technique becauseit is more concrete.
Go to week 2 overview
This document created by David Lewis 6/20/96
Last modified